Pulp Molding Dies...

Designing the 1st screen stage is an art form. From years of building pulp molding tooling, we can predict how the pulp will collect on the screen in any given shape, slope, groove, pocket and how to accommodate proper vacuum holes and channels under the screen so that the finished product will have uniform thickness and density on all sides and faces.

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1st stage screen support mold (screen not shown). All machined on CNC 5 axis mill (wash ring not shown)

No hand drilling...

Our pulp molding dies are machined and drilled on 5 axis CNC mill to exact specification, instead of being drilled by hand and channels ground with a hand grinder like we have seen from competitors. Our tools are built in modular fashion with bolted inserts so that you can change just the damaged cavity and continue running production instead of pulling the entire mold out and waiting for repairs/replacements.

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2nd and 3rd stage drying cavity for Transfer Mold, vented, heated and glass insulated for best energy efficient tool